Vacuum Melting Gas Atomization Milling Equipment (VIGA)

Vacuum Melting Gas Atomization Milling Equipment (VIGA)
Vacuum Induction Gas Atomization (VIGA) powder production equipment is primarily used to manufacture high-performance iron-based, nickel-based, cobalt-based, aluminum-based, copper-based, and other advanced metal and alloy powder materials. These materials are suitable for advanced manufacturing processes such as additive manufacturing (3D printing), melt deposition, laser cladding, thermal spraying, powder metallurgy, and hot isostatic pressing.
Product Introduction
Product Details
Vacuum smelting gas atomization powder making equipment (VIGA) is mainly used for the preparation of high-performance iron-based, nickel-based, cobalt-based, aluminum-based, copper-based and other advanced metal and alloy powder materials, and the material products are suitable for additive manufacturing (3D printing), melt deposition, laser cladding, thermal spraying, powder metallurgy, hot isostatic pressing and other advanced manufacturing processes, which are widely used in aerospace, biomedical, tools, automobiles, machinery, electronics, new energy and other fields. It has the characteristics of low air consumption, low empty heart rate, high sphericity, high fine powder rate, and high purity.
Equipment Advantages
- Excellent applicability can prepare a variety of alloy metal powder, typical products are stainless steel, die steel, high temperature alloys, cobalt-chromium alloy, aluminium alloy and so on.
- Variety of furnace feeds variety of furnace feeds, choice of alloying ingredients, master alloys, powder return materials
- Cold speed cold speed, droplet cooling solidification rate of 103 ~ 106K / s, rapid solidification for fine microcrystalline organisation
- Vacuum refining refining alloy under vacuum, high purity of powder, low gas and impurity content
- Good powder quality using tightly coupled aerosol nozzle technology, good powder quality, high sphericity and controllable particle size.
- Mature process mature process, easy operation, short production lead time, stable mass production
Product Parameters
| performance parameter | VIGA01 | VIGA10 | VIGA20 | VIGA50 | VIGA100 | VIGA250 | VIGA300 | VIGA500 |
| maximum height | 3.2 | 4.7 | 6.7 | 7 | 9.5 | 11.5 | 12.5 | 13.5 |
| cover an area | 3*3 | 5*6 | 6*7 | 6.5*7.5 | 7*8 | 8*9 | 8*9 | 10*12 |
| Maximum weight per batch | 1 | 10 | 20 | 50 | 100 | 250 | 300 | 500 |
| Metal flow rate (kg/min) | 1-5 | 3-10 | 5-15 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 |
| Atomized gas flow rate (m3/h) | 300-400 | 300-600 | 400-700 | 800-1000 | 800-1200 | 800-1200 | 800-1200 | 800-1200 |
| Atomization time (min) | 2 | 4-8 | 5-15 | 10-20 | 10-30 | 15-40 | 30-50 | 40-70 |
| Maximum annual powder production (mt/y) | 5 | 15 | 30 | 60 | 200 | 400 | 600 | 960 |
| D50 value range (um) | 20-120 | 20-120 | 20-120 | 20-120 | 20-120 | 20-120 | 20-120 | 20-120 |
