Screen Mesh Damage Detection Product Line

【Product Overview】：This product provides a universal method, apparatus, equipment, and storage medium for detecting damage to vibrating screen meshes. It uses an infrared thermal imaging camera combined with image processing algorithms to detect mesh damage in real time during screen operation and to locate the specific damaged areas.

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Product Introduction

Principle Introduction

This product is based on the infrared spectrum, enabling rapid and accurate identification of even small damaged areas, with a highly automated detection process that reduces manual intervention and improves efficiency. Compared with conventional methods that detect particle size after screening, this invention is less complex, more accurate, and does not require algorithm adjustments based on specific screened materials or particle sizes. Compared with common visible-light machine vision methods, this invention relies on infrared thermal imaging and does not require additional lighting, nor is it easily affected by changes in ambient light.

This product provides a universal method, apparatus, equipment, and storage medium for detecting damage to vibrating screen meshes. By utilizing an infrared thermal imaging camera combined with image processing algorithms, it can detect mesh damage in real time during screen operation and locate specific damaged areas. It is effective in enclosed, light-free environments, unaffected by external light changes, and can be used in various industrial settings such as closed or low-light conditions. Additionally, it is compatible with multiple mesh sizes, different types and particle sizes of materials, and is suitable for various screening processes and multiple vibrating screen devices.

Core Principle
Utilizes an infrared camera to capture thermal images of the vibrating screen mesh, and identifies damaged areas through image processing algorithms.

Technical Composition

• Infrared Thermal Imaging Module: High-precision infrared camera captures real-time thermal distribution images of the equipment.
• Image Processing Module: Advanced algorithms perform image enhancement, segmentation, and feature extraction.
• Intelligent Analysis and Alarm Module

Operating Principle: Perfect Integration of Thermal Imaging and Intelligent Algorithms
Step 1: Thermal Imaging Acquisition

The infrared camera captures real-time images of the vibrating screen mesh, obtaining uniform thermal distribution images.

Step 2: Intelligent Analysis

The algorithm automatically identifies abnormal temperature regions, which typically correspond to damaged areas of the screen mesh.

Step 3: Result Output
The system immediately marks the location and size of the damage and triggers an alarm, enabling rapid response.

Equipment Advantages

Core Advantages: Real-time, Accurate, Efficient, and Universal

• Real-time Monitoring: Operates 24/7 with millisecond-level response, requiring no manual intervention.
• Precise Localization: Accurately identifies the location and size of damages, with accuracy exceeding 99%.
• Efficient Operation: No need to stop production, minimizing downtime and reducing maintenance costs.
• Wide Applicability: Unaffected by environmental conditions, suitable for all types of vibrating screens.

Application Fields

Application Scenarios: Widely Applicable Across Multiple Industries

Metal Powder Production: Maintains consistent powder particle size, enhancing product quality.

Food Processing: Ensures screening accuracy and guarantees food safety.

Mining: Monitors screen mesh condition in real time, improving production efficiency.

Chemical Manufacturing: Prevents material contamination and equipment damage.